RA-HS67 Use of Compressed Air
| File Reference : | RA-HS67 Use of Compressed Air |
This example risk assessment has been prepared using the
F-HS20 General Risk Assessment form template.
The file is supplied in fully editable MS Word format...
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Use of Compressed Air Risk Assessment
This fully completed use of compressed air risk assessment example has been prepared by a qualified health and safety professional. It covers use of compressed air systems and pneumatic equipment in workshops and on site, and can be used as a starting point when developing your own risk assessment documentation.
What Does This Compressed Air Risk Assessment Cover?
This risk assessment identifies the key hazards associated with the use of compressed air including;
- Compressed air injection injury — compressed air jet entering the skin causing potentially fatal subcutaneous air embolism
- Hose whip — pressurised hose connection failing causing the hose to whip violently and strike persons
- Explosion of pressure vessel — failure of compressor receiver due to corrosion or overpressure causing explosive rupture
- Eye and face injury from ejected particles — debris blown at high velocity striking unprotected eyes
- Noise from pneumatic tools and exhausts — high noise levels causing hearing damage
Each hazard includes an inherent risk rating ranging from Moderate to Substantial, and a comprehensive listing of applicable control measures covering areas such as;
- Compressed air never directed at any person under any circumstances
- Blow guns fitted with safety nozzles that prevent back-pressure build-up
- Hose whip restraints fitted to all connections in high-pressure systems
- All pressure vessels subject to written scheme of examination under PSSR 2000
- Eye protection worn by operator and bystanders during all blowing operations
- Silencers fitted to pneumatic tool exhausts with hearing protection above 80 dB
A residual risk rating is then assigned to each hazard, demonstrating how effective risk management reduces overall risk to a tolerable level.
A Professional, Easy-to-Use Risk Assessment Template
This document uses colour-coded header styles matched to risk ratings, making it quick to read and easy to communicate during toolbox talks and worker training. A built-in risk rating matrix supports consistent evaluation of likelihood and consequence, and hazard pictograms using internationally recognised ISO warning symbols are included alongside relevant hazard entries.
The result is a completed risk assessment that looks professional, reads clearly, and demonstrates a structured and effective approach to risk management.
Who Is This Risk Assessment Template Suitable For?
This compressed air risk assessment template is suitable for health and safety advisers, workshop managers, site supervisors and any employer with a duty to assess risks associated with compressed air systems under the Pressure Systems Safety Regulations 2000 (PSSR) and the Provision and Use of Work Equipment Regulations 1998 (PUWER). It can be implemented as a standalone document or as part of a broader occupational health and safety management system aligned with ISO 45001.
Note: This example risk assessment is supplied for use as guidance only and should be reviewed and completed by a competent person.